From RNZ News, 17 April, 2009

Sleepy train driver overran stop

Updated at 3:23pm on 17 April 2009

An investigation has found extreme sleepiness caused a locomotive driver to overrun a stop and travel an additional 15 kilometres.

In May 2007, the driver failed to stop at Seddon in Marlborough on the South Island main north line and travelled towards Vernon.

The Transport Accident Investigation Commission says the train driver had been awake for 11 hours prior to his shift, meaning he had been up for 20 hours before the incident.

He suffered from a sleep disorder, had not had adequate food to sustain a long period of duty and had not taken a personal needs break.

Among the commission's safety recommendations is that the modern computerised Tranzlog vigilance system should be used.

It says this monitoring technology is about five years old and would reduce the risk of further fatigue-related driver incidents.

 


 

 

From KiwiRail's Staff Newsletter.  August 2008


Switchable dampers for DXCs

 

AS THE BRIGHTSTAR overhaul/conversion of DX locomotives progresses
at Hutt Workshops, those locomotives designated "DXCs" for coal route
operation are being fitted with tunnel air intake chutes that now
include switchable dampers.

These units allow the main equipment blower air intake to be switched
between tunnel mode where air is picked up below running board level
and normal mode where intake air is picked up high in the locomotive
car-body.

The low-level air intake needed for Otira Tunnel operation has the
disadvantage that a lot of dirt and grit is drawn into the filtration
system, with some carry-over to the locomotive internal components
which accelerates wear.

Since Late May, the air intake damper control has been switched to
automatic mode, which means that the dampers stay in normal position
most of the time and only switch to tunnel mode when the locomotives
are running from west to east between Otira and Arthur's Pass.

The switching control is done by the locomotive Tranzlog system,
based on direction of travel and location data from its GPS input.

This means that the DXC locomotives switch into tunnel mode as they
pass over Bridge 51 and revert back to normal mode as they pass over
Bridge 49 on the Midland Line when travelling in an easterly
direction only.

The effect of this change is that tunnel mode is now only operational
for 10 kilometres instead of the entire journey.

This has already significantly reduced the amount of dirt and grit
getting into the locomotive air filtration system and its subsequent
carry-over to the locomotive internal components.

 


Smart driving saves Toll $4.5m in diesel

By TINA LAW - The Press | Friday, 9 November 2007
 

Toll Rail is saving millions of dollars in diesel each year by getting drivers to change the way they drive locomotives.

A pilot project targeting freight and coal trains between the West Coast and Lyttelton, saw Toll Rail save 9 per cent of the 10 million litres of diesel it uses on that route each year.

The scheme has now been rolled out across Toll Rail's network.

Toll Rail group general manager Joe Garbellini said the group had targeted a 5 per cent fuel saving across the network for 2007-08, but it had already doubled that and was sitting at 10 per cent diesel reduction.

Toll Rail is one of New Zealand's biggest individual users of diesel, using more than 57m litres a year. Fuel contributes 20 per cent of the total cost to the rail operation. A 10 per cent reduction in diesel was saving the company about $4.5m, based on an average diesel price of 80c.

The pilot scheme last week won the transport category at the 2007 Energy Efficiency and Conservation Authority (EECA) Energywise Awards 2007.

Toll Rail used Tranzlogs, the train equivalent of an aeroplane black box installed in each locomotive, to monitor fuel consumption.

Data from the logs was analysed and it was discovered diesel could be saved by modifying driving behaviour, like accelerating more slowly and coming to a stop more slowly.

"Different drivers were doing different things. We didn't really have a single standard until we got the Tranzlog."

Garbellini said drivers had been positive about the changes.

Judges in the EECA awards said the initiative was significant for the enormous enthusiasm and buy-in from train drivers.

Toll Rail was encouraging its 450 drivers by giving prizes to the person who saved the most diesel at each depot.

The Tranzlogs had also identified other ways of saving fuel.

Garbellini said the school of thought used to be that it was better to have two locomotives running at half power between Otira and Westport, but the Tranzlog showed it was more efficient to have one running at full power.

"It's one of a whole number of strategies to improve our efficiency, focusing on a whole lot of costs," Garbellini said.

Toll Rail had 40 strategies in place to improve the business as a whole and grow revenue.


EECA Energywise Awards 2007

Good Afternoon
 
No doubt you are now aware of our success at the EECA Energywise Awards.
 
This achievement was particularly pleasing as the result, whilst very much assisted by Tranzlog was a direct result of the efforts of our staff.
 
From the people that put the plan together, to those that developed and monitored best driving practise, to the finance team that measured and reconciled fuel consumption, through to the heart and soul of the project our hard working Locomotive Engineers.
 
Also we should not forget the support we received from our fuel supply partner, Shell New Zealand
 
This was a true team effort that has not only benefited our Company but also the environment.
 
Please ensure that you pass on to all staff involved my thanks for a great effort.
 
A number of staff have informed me that there are still more savings to be made so it is important that we continue to focus on this initiative.
 
Once again well done, a great team effort!
 
Brgds
 
Craig Nelson
GM Ops -Toll NZ

2 November 2007

Toll Rail wins major energy award

 Toll Rail have been announced as the winner of the Shell New Zealand Transport Award at last nights EECA Energywise Awards held before a capacity crowd in Auckland.

 The entry focused on Toll Rail fuel saving initiatives on the South Island coal route.    In the past 12 months, around a million litres of fuel has been saved. It has now been rolled out nationally through Toll's 18 regional depots. 

 Toll Rail has been able to establish the most fuel-efficient driving behaviors and demonstrate these to its drivers, who have modified their driving with dramatic results.

 This initiative has made a direct and immediate impact on Toll Rail's fuel consumption and provides the platform for significant and sustained reduction across all of Toll's operations - benefiting the New Zealand freight industry and the environment.

 Toll Rail Group General Manager Joe Garbellini said he was delighted that Toll Rail won the award and said much of that credit must go to Toll Rail's 420 strong drivers' team in the design of the competition and the enthusiasm they have shown towards the initiative. 

 "We needed their help and ideas.  Most importantly, we needed their active involvement and enthusiasm."

 He also thanked Shell for their ongoing support.

 The judges of the award said, that Toll Rail made excellent use of New Zealand technology readily deployable through the company. This has resulted in significant changes to driver behavior extending to a healthy change of culture within the company. This initiative is significant for the enormous enthusiasm and buy-in from the drivers.

 A record 156 entries were received for the 2007 EECA Energywise Awards.

Contact

Sue Foley

GM Corporate Affairs Toll NZ

0274 313920


5% Fuel savings using tranzlog trip analyser

27 July 2007

Toll Rail is saving big on fuel using Tranzlog's "Trip Analyser" component.  This enables rapid trip by trip analysis of fuel use differences due to driving techniques and locomotive configuration.  On some routes savings of as much as 30% have been achieved, by selectively shutting down locos and changing notching techniques.

 

Note from "Dominion Post" is below:

 

Competition drives fuel consumption down further

12 July 2007

Competition drives fuel consumption down further

Believe it or not, fuel economy measures for driving a two thousand tonne freight train are much the same as those for the family car.

"Avoid rapid acceleration, go easy on the brakes and avoid unnecessary idling. It's surprising how simple measures like that can have a significant impact on diesel consumption," says Joe Garbellini, Group General Manager of New Zealand's rail operator, Toll Rail.

Toll is about to go nationwide with a train divers' competition to save fuel.

"We use one million litres of diesel every week. We estimate that a few small changes in driving habits could save up to three million litres every year. That's good for the environment, it's good for energy usage and it's good for our bottom line."

"It will further increase rail's environmental advantages over road transport," Mr Garbellini said.

Toll has been trialing the fuel saving competition on the Christchurch-West Coast coal route. In the past 12 months, where around a million litres of fuel has been saved.

The competition is about to be rolled out nationally through Toll's 18 regional depots. There will be monthly prizes of petrol vouchers and merchandise from Toll's fuel supplier, Shell. Winners in each region will go into an annual regional draw (Southern, Central and Northern) to win a travel voucher.

Mr Garbellini said it was important to involve Toll's 420 strong drivers' team in the design of the competition.

"We needed their help and ideas. Most importantly, we needed their active involvement and enthusiasm."

Mr Garbellini says drivers have got right behind the competition.

Central to the competition is the data logger, rail's equivalent of the plane's "black box" flight recorder. Data loggers have historically recorded information like acceleration, speeds and braking.

Toll is currently in the process of commissioning a new, latest technology data logger, known as Tranzlog into Toll Rail's locomotives. Tranzlog was developed right here in New Zealand by Otari Electronics and has a whole range of new features including the ability to accurately measure fuel consumption.

"Tranzlog allows us to measure exactly how our fuel saving efforts are going and, of course, to identify and reward the winning drivers," he explains.

While many of the fuel saving techniques are common to both family cars and locomotives, there are one or two measures that are peculiar to trains. For example, from July last year, TOLL Rail introduced the shutting down of one locomotive of a two locomotive train travelling empty from the highest point of the Southern Alps through to Westport to pick up coal. The additional grunt is needed to climb to the top of the Alps and also to haul full wagons back to Lyttelton. Prior to that time, it was assumed that two locomotives working at half power were more fuel-efficient than a single locomotive working at full power.

Not so. The newly-installed Tranzlog showed that more fuel could be saved by running one locomotive on full power than two locomotives running at half power.

Mr Garbellini says the information of how to conserve fuel will be documented, shared with the other drivers and included in the curriculum of New Zealand's only train driving school in Lower Hutt.

"Fuel conservation has to be a priority for a major transport operator like Toll," Mr Garbellini says.

"We're also working with Shell to put together a plan to trial biofuel - a diesel/plant oil extract mixture - and we will be in a position to provide information on this in the near future.

"This competition is now. Thanks to our drivers, it's already reaping excellent rewards," Joe Garbellini says.

 


OVer 300 TranzloG UNITs SHIPPED

30 June 2007

Otari shipped its 340th Tranzlog unit to Toll Rail this week.  Around 180 are equipped with CDMA modems allowing for wireless connectivity virtually anywhere within New Zealand.  Units operating off 24V, 74V, 110V and 120V are now in service throughout the New Zealand rail network.


Ecolight shipments surpass 1,000 units

27 August 2006

Otari has shipped its 1,000th Ecolight unit this month.  The customer is the Wellington Regional Council's suburban rail service.


United Rail Group move to LED Cab Lights

4 July 2006

United Group Ltd has now fitted over 20 of Otari's new LED Cab Lights to Toll Rail locomotives, and driver acceptance has been very positive. The LED lights provide a brighter, whiter light for reading in the cab, whilst at the same time reducing the stray or scattered light, thereby improving visibility out of the cab windows with the light on.  In addition the lower heat output of the LED light improves driver comfort.  United Group are finding the LED lights are easier to fit to locomotives because they are smaller, and are easier to wire in to the locomotive.


Tranzlog shipments exceed 120

8 January 2006

Tranzlog shipments have now exceeded 120.  Toll now has more Tranzlogs fitted in 3 years than Locologs which were fitted over 6 years in the early 1980's and Kaitiaki units which were installed from 1990 to 2002.


Modem Equipped Tranzlog Takes to the Wellington Suburban Service

10 August 2005

EM1160 has taken to the tracks with the first CDMA modem equipped Tranzlog.  The modem gives users the ability to track locomotives and transit vehicles in real-time, and watch driver behaviour remotely.  Real-time tracking enhances the ability of train running staff to make more timely and safer decisions on train operations, and allows maintenance personnel to obtain key maintenance data off the locomotives prior to arrival into depot, thus speeding up troubleshooting and turn-around. It is anticipated that mass fitting of Tranzlogs with modems will commence by mid 2006.


TRANZLOG INSTALLED ON ADK CLASS

19 July 2005

Otari Electronics has fitted the Tranzlog V4 system and the SlipAlert Wheelslip Detection System on Auckland Regional Council's ADK class of suburban multiple units.


GANZ MULTIPLE UNITS FITTED

24 March 2005

The first of 88 Tranzlog installations on GANZ EMUs has been completed. Installations are now being progressively carried out at the rate of two per month. The unit includes Otari's advanced SmoothMove graphical location display.


FIRST TRANZLOG V4 READY FOR INSTALLATION

10 Sept 2003

Otari Electronics Ltd has finished development of the first Tranzlog V4 data logger, which is to be fitted to a Dx locomotive in September 2003.  The unit has a wide array of features which may be examined in full here.

The development has taken almost 9 months and the construction of 3 full prototypes. The finished product is now stable and has been running in extended test mode for 12 weeks.  One of the most significant features of the development included the use of 3D CAD to fully model the product prior to manufacture, which has dramatically improved both quality and ease of fabrication.  In addition Otari has invested in the latest systems for software and PCB design, development and manufacture which have also enhanced quality, and will make future support and development of additional product capability straight-forward

 

 

 

Above: Toll Rail's Theo Klok with a Tranzlog V4 data logger.